Custom Made
Custom Clam Shell
Blister Packaging
Our clam shell blister packaging delivers crystal-clear visibility, superior product protection, and retail-ready presentation — all in one cost-effective thermoformed solution. Fully customizable in PVC, PET, PETG or eco-friendly RPET, with single-fold, double-fold, or tri-fold hinge structures to suit your product's exact dimensions and display requirements.
What Is Clam Shell Blister Packaging?
Clam shell blister packaging — also referred to as clamshell blister packs or clam packs — is a form of thermoformed plastic packaging consisting of two hinged halves that fold together to fully enclose and protect a product. Unlike standard blister packs that rely on a cardboard backing, clamshells are entirely plastic, creating a rigid, sealed, and highly transparent enclosure that showcases the product from every angle.
At AnjoymePackaging, we manufacture custom clamshell blister packaging for a wide range of industries — including consumer electronics, cosmetics, hardware tools, toys, medical devices, food, and promotional products. Each clamshell is precision thermoformed to match your product's exact shape and dimensions, ensuring a secure fit, minimal movement during transit, and maximum shelf impact.
Our clamshell blister packaging can be produced with RF sealing, ultrasonic sealing, or snap-lock closures for enhanced tamper-evidence and product security. Optional hang holes allow vertical display on pegboard retail fixtures, while custom-printed paper or cardboard insert cards can be integrated to communicate brand information, product features, barcodes, and regulatory compliance details.
All materials we offer — PVC, PET (including food-grade and BPA-free grades), PETG, APET, RPET, and PP — are rigorously tested to meet international quality standards. Our RPET (recycled PET) option contains 30–100% post-consumer recycled content, helping brands reduce their environmental footprint without compromising on clarity or performance.
Core Features & Advantages
Crystal-Clear Transparency
High-clarity PVC and PET materials provide outstanding product visibility, letting consumers inspect the product before purchase — reducing returns and increasing buyer confidence.
Tamper-Proof & Secure
RF, ultrasonic, and snap-lock sealing options create a robust tamper-evident closure that protects product integrity throughout the supply chain and on retail shelves.
Retail Display Ready
Optional euro-slot hang holes, base stands, and header panels make our clamshells compatible with peg hooks, shelf display, and countertop merchandising fixtures out of the box.
Fully Custom Mold
Every clamshell is tooled specifically to your product's dimensions. Our CAD/CAM design team produces 3D prototypes before committing to full tooling — guaranteeing a precise fit.
Eco-Friendly Material Options
Choose RPET (30–100% post-consumer recycled content) or food-grade, BPA-free PET to meet your brand's sustainability commitments and retailer compliance requirements.
OEM / ODM Manufacturing
We support full OEM and ODM orders. Brand your packaging with custom insert cards, surface printing, embossing, or debossing — all managed in-house from design to delivery.
Product Specifications
All parameters can be adjusted to match your specific project requirements.
| Product Name | Custom Clam Shell Blister Packaging |
| Material | PVC · PET · APET · PETG · PP · RPET (Recycled PET) |
| Thickness | 0.20 mm – 0.80 mm (customizable) |
| Transparency | Crystal Clear (standard) / Frosted / Custom tinted |
| Hinge Structure | Single-fold · Double-fold · Tri-fold (living hinge) |
| Sealing Type | RF Seal · Ultrasonic Seal · Snap-lock · Heat Seal |
| Surface Finish | High Gloss · Matte · Embossed |
| Size | Fully customized per client drawing / sample |
| Printing / Insert | Custom insert card (CMYK / Pantone); surface print available |
| Hang Hole | Euro slot available upon request |
| Min. Order Qty | 1,000 pcs per SKU |
| Sample Lead Time | 3 – 7 business days |
| Production Lead Time | 15 – 25 days after sample approval |
| Certifications | ISO 9001 · RoHS · SGS · FDA (food-grade PET) |
| Application | Electronics · Cosmetics · Hardware · Toys · Food · Medical · Retail |
| OEM / ODM | Accepted |
Choosing the Right Material
Most widely used for clamshell packaging. Excellent clarity, good impact resistance, and RF-sealable. Cost-effective for high-volume retail applications.
BPA-free, food-safe, and recyclable (Recycle #1). Superior clarity and barrier properties. Ideal for food, pharmaceutical, and premium retail packaging.
Contains 30–100% post-consumer recycled content. Maintains the optical clarity of virgin PET while significantly reducing carbon footprint. Great for sustainability-driven brands.
Combines PET clarity with superior impact resistance and chemical resistance. Excellent for medical, high-end cosmetics, and heavy-duty product packaging.
Heat-resistant and lightweight. Approved for food and medication contact. Commonly used for deli / takeaway clamshells and microwave-safe applications.
Clam Shell Packaging Applications
Our clamshell blister packaging serves a vast range of product categories across multiple industries.
Consumer Electronics
Cables, chargers, earbuds, USB devices, batteries, and accessories
Cosmetics & Beauty
Lipsticks, brushes, skincare tools, fragrances, and beauty accessories
Hardware & Tools
Drill bits, fasteners, hand tools, and small mechanical components
Toys & Gifts
Action figures, hobby kits, collectibles, and promotional merchandise
Medical & Pharma
Medical devices, diagnostic tools, syringes, and OTC health products
Food & Confectionery
Candy, chocolate, supplements, wax melts, and food display packs
Stationery & Office
Pens, scissors, tape dispensers, art supplies, and desk accessories
Garden & Outdoor
Seeds, fishing lures, small tools, and outdoor equipment accessories
Our Custom Packaging Process
Submit Inquiry
Share your product dimensions, material preference, quantity, and design references.
Design & Quotation
Our team prepares a 3D CAD design and detailed quotation within 24–48 hours.
Sample Approval
We produce physical samples for your review and approval before bulk production begins.
Mass Production
Full production with strict QC at every stage — thermoforming, trimming, and finishing.
Delivery & Support
Packed and shipped worldwide with full tracking. After-sales support included.
Frequently Asked Questions
Can't find your answer? Reach out to our packaging consultants directly.
Contact Our TeamOur standard minimum order quantity (MOQ) is 1,000 pieces per SKU. For large-scale orders exceeding 50,000 pieces, we offer volume pricing with significant cost reductions. Please contact us for a tailored quote.
Yes. We offer physical samples within 3–7 business days once we have your product dimensions and design specifications. Sample fees may apply but are credited back against your bulk order upon confirmation.
We support four main sealing methods: RF (Radio Frequency) sealing for PVC, Ultrasonic sealing for PET and PETG, Snap-lock or press-fit closures for easy-open clamshells, and Heat sealing for blister card combinations. The right method depends on your material and security requirements.
Yes. Mold fees are refundable once your cumulative order value reaches a threshold of 5‰ of the total mold cost. For example, a $500 mold fee would be refunded after your orders total $100,000 USD. Specific terms will be confirmed at the time of order.
Our materials meet ISO 9001, RoHS, and SGS standards. Our food-grade PET and RPET are compliant with FDA regulations for direct food contact. Full certificates of conformity are available upon request for each production batch.
Standard bulk production lead time is 15–25 business days following written sample approval. Rush orders may be available depending on order size and current production capacity — please inquire for expedited timelines.
Request a Free Quote for Your Custom Clamshell Packaging
Share your product size, quantity, and material preferences. Our packaging consultants will respond within 24 hours with a detailed quotation and design proposal — at no cost.
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